Measurement, Verification, and Costs
Measurement Methods
To verify ISO 8573-1 compliance, standardized methods are used:
| Contaminant | Measurement method | Reference standard |
|---|---|---|
| Particles | Laser particle counter | ISO 8573-4 |
| Water | Dew point hygrometer | ISO 8573-3 |
| Oil | Sampling + laboratory analysis | ISO 8573-2 |
Measure under real conditions
Measurements should be taken under normal operating conditions, not ideal test conditions.
Verification Frequency
| Application | Recommended frequency |
|---|---|
| Pharmaceutical | Continuous or daily |
| Food & Beverage | Weekly to monthly |
| Electronics | Weekly |
| General industrial | Quarterly to annual |
Cost vs. Quality
| Class | Relative cost | Application |
|---|---|---|
| 1.2.1 | $$$$$ | Critical |
| 1.4.1 | $$$$ | High demand |
| 2.4.2 | $$$ | Demanding |
| 4.6.4 | $$ | General |
| No treatment | $ | Very basic |
Recommendation
Don't over-specify. Class 1.2.1 for the entire plant is expensive and unnecessary. Use differentiated quality: basic air for general plant use and point-of-use treatment where required.
Differentiated Quality Strategy
Instead of treating all air to the highest class, consider:
- Main network: Class 4.6.4 (basic treatment)
- Critical points: Additional local treatment to achieve required class
Benefits:
- Lower initial investment
- Lower operating costs
- Simplified maintenance
- Flexibility for future changes